NEW Types Copper Ore Crushing Unit

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The Basics of Copper Mining and Processing. Mined from open pits, copper ore must be crushed as part of the process that occurs between extraction and production. Using today’s compact mining equipment, copper ore is extracted from the mine. After the ore is crushed, it’s roasted, which helps to convert sulfides to oxides.

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Stage 1: Crushing and grinding. The ore from the mine contains about 2% copper. To get at the copper the first stage is crushing in huge cylindrical ball mills. Stage 2: Froth flotation. The powdered ore is mixed with a special paraffin oil which makes the copper mineral particles water repellent.

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ores from Missouri mines are primarily associated with zinc and copper. Average grades of metal from Missouri mines have been reported as high as 7.2 percent lead, 1 percent zinc, and 0.6 percent copper. Due to ore body formations, lead and zinc ores are normally deep mined (underground), whereas copper ores are mined in open pits.

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The first step in this process is crushing and powderizing ore in a ball or rod mill. Sulfide Ores. Virtually all sulfide-type copper ores, including chalcocite (Cu 2 S), chalcopyrite (CuFeS 2) and covellite (CuS), are treated by smelting.

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(Type C) Laboratory Crushing Rolls are usually used as a secondary crusher, handling products from jaw crushers or gyratory mills and for making products for pulverizers. For certain special applications they are used as a continuous grinding unit.

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The most common types of ore, copper oxide and copper sulfide, undergo two different processes, hydrometallurgy and pyrometallurgy, respectively, due to the different chemistries of the ore. Copper oxides are more abundant near the surface, but are considered low-grade ore, with a lower concentration of copper.

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Ore Crushing in Detail: Text edited by Rob Vugteveen, Director, Asarco Mineral Discovery Center The primary crusher reduces ore from the trucks to 8-inches or less.

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Copper/Molybdenum Ore. The figure above is a simplified flow sheet showing the basic steps involved in a copper mill producing the byproduct molybdenum. The crushed copper ore (containing, for example, 0.75% Cu and 0.015% Mo) is fed to the grinding circuit where water is added and the ore is ground to the proper size.